laser welding industrial robot
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laser welding industrial robot

The laser welding industrial robot system of Anchuang Intelligent Equipment Co., Ltd. can be perfectly integrated with robots such as Yaskawa, FANUC, ABB, and Kuka, and is equipped with the most advanced fiber lasers (Raycus, Reci, and Max, etc.) to ensure a more stable and higher quality welding effect in metal welding. Laser welding is mainly for thin-walled materials and can achieve spot welding, butt welding, and lap welding.
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Product Introduction
Products Description
 

 

The laser welding industrial robot is an advanced automated production equipment that combines the advantages of modern laser technology and industrial robots to achieve precise, efficient and high-quality welding operations. The system is mainly composed of three core parts: the robot arm system, the laser source and optical system, and the control system and software. In addition, a workbench or positioner can be integrated to fix and rotate the workpiece.

 

Product video display
 

 

 

Technical Parameters
 

 

Category Parameters
Robot system Six-axis
Processing range 0-2020mm
Repeat positioning accuracy ±0.04
Load 8kg-20kg
Laser system Fiber laser
Operation mode Continuous
Power 500w-10000w
Fiber core 25um -100um
Welding penetration 0.39mm-10mm
Welding speed ≤20m/min (different speeds for different power materials)
Positioning method Built-in red light
Welding material Carbon steel, stainless steel, galvanized sheet, aluminum, copper, etc.
Cooling method Water cooling
Working temperature 10℃-40℃

 

Application fields
 

 

Laser welding industrial robots are widely used in automobile manufacturing, aerospace, electronic equipment, medical equipment, energy, household appliances and other fields.

 Automobile manufacturing industry: Laser welding technology is widely used in the precision connection of body structural parts, components and interior parts, such as tailor welding of body-in-white, doors, seat frames, etc. Due to its characteristics of high speed, high precision and small deformation, production efficiency has been significantly improved, while energy consumption and production costs have been reduced.

 Aerospace: In the manufacturing process of aircraft and spacecraft, laser welding is used for complex structural welding of aluminum alloys, titanium alloys and composite materials. It can effectively control the heat-affected zone and ensure the strength and integrity of the components.

 Electronics and communication equipment: The welding of microelectronics, semiconductor packaging and fine metal parts requires extremely high precision. Laser welding industrial robots can achieve micron-level precision welding to ensure the sealing and conductivity of electronic devices.

 Medical device manufacturing: Medical devices made of biocompatible materials such as stainless steel and titanium alloys can achieve pollution-free, high-quality joining through laser welding, which meets the strict standards of the medical industry.

 Energy industry: For example, welding of pipes, plates and other key components in nuclear, solar, and wind energy equipment. Laser welding has a good aspect ratio and small heat input, which is beneficial to reducing welding stress and deformation.

 Household appliances and kitchen and bathroom products: In the assembly of thin-plate products, such as internal structural parts of refrigerators, washing machines, and stainless steel kitchen appliances, laser welding is used to improve product quality and appearance.

 

Advantage

 

 Service life of more than 30 years: Under normal use, the service life of a laser welding equipment is more than 30 years, more than 120,000 hours.

 Supports non-standard automation customization: supports free solution design, can be customized according to different requirements, can be installed on XYZ multi-axis and other automation equipment, assembly line equipment, to achieve complex welding processes, and easy to automate high-speed welding.

 High precision: non-contact welding, high positioning accuracy, stable weld quality and good consistency.

 Small deformation: due to the high concentration of laser energy and small heat-affected zone, the workpiece deformation after welding is minimal.

 Video monitoring system: CCD liquid crystal monitoring inspection system, can clearly observe product positioning and welding effect according to the red light indication.

 Automated welding tracking system: real-time tracking of weld shape, timely correction of the position of the welding torch according to the weld condition, to achieve precise welding, more beautiful welding surface.

 Wide range of welding materials: stainless steel, carbon steel, aluminum, copper, alloy and other metal materials are applicable.

 

 

We cherish and thank you for any inquiries. We sincerely look forward to your inquiries, visits and inspections, and sincerely hope to become your long-term and reliable partner in China.

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