Four-axis Positioner
Your Professional Four-Axis Positioner Manufacturers
Changzhou Anchuang Intelligent Equipment Co., Ltd. is an intelligent equipment industry and trade integration company focusing on the application of industrial robot automated welding, grinding, and cutting technologies. The headquarters is located in Changzhou, Jiangsu, China. The company’s mission is to provide efficient, accurate, and reliable robotic solutions for the manufacturing industry, and truly realize the automated and intelligent upgrade of manufacturing for global customers.
Why Choose Us
Complete Equipment
The Anchuang Experimental Center is equipped with complete R&D and testing equipment, which can analyze and verify almost all welding/grinding/cutting processes and products.
Our Services
7*24 hours online response, free pre-sales samples and overall solution design, after-sales support free training, online technical support and paid door-to-door service.
Technology Advanced
The company has complete manufacturing and processing technology, which can meet almost all process requirements of products from raw materials to finished products, providing a strong guarantee for improving manufacturing technology and ensuring product quality.
Our Certificates
Our certifications include high-tech enterprise certificates, high-tech product certification certificates, quality management system certification certificates, corporate credit evaluation certificates, industry-university-research-school-enterprise cooperation certificates, patent certificates, and more.
Features of Four-Axis Positioner
Four-axis design
The equipment adopts a four-axis design, including one rotation axis and three independent flip axes. This multi-axis design enables the welding workpiece to achieve all-round positioning and rotation in multiple directions, adapting to various welding needs.
Three-station structure
The positioner is designed as a three-station structure, which can accommodate three workpieces for operation at the same time. The three-station design greatly improves work efficiency, reduces welding cycles, and improves production capacity.
Flexibility and diversity
The design of the rotation axis and the flip axis gives the positioner greater flexibility to adapt to a variety of workpieces of different shapes and sizes. The equipment can be used in a variety of welding processes and application scenarios.
Safety guarantee
The product has passed strict safety certification and has multiple safety guarantee mechanisms such as emergency stop and overload protection to ensure the safety of welding operations.
There are several types of four axis positioner available, each catering to different welding requirements. The most common types include manual positioners, automatic positioners, and programmable positioners. Manual positioners are operated by hand, suitable for smaller tasks and limited budgets. Automatic positioners, on the other hand, offer motorized rotation, ideal for more complex welding applications requiring precise control. Programmable positioners allow for custom settings and automated sequences, providing enhanced flexibility and efficiency for high-volume production runs.
Application of Four-Axis Positioner
Oil and Gas Sector
The oil and gas industry deals with the construction and maintenance of pipelines, large storage tanks, and pressure vessels. Four-axis positioners provide sturdy support for heavy components, enabling continuous and precise welding, especially for cylindrical parts. This enhances weld quality and improves operator safety by reducing manual handling.
Automotive Industry
Four-axis positioners play a crucial role in automated and manual Four-axis processes in the automotive sector. They ensure precise alignment of metal components, enabling seamless welding of chassis, frames, and exhaust systems while improving efficiency in mass production.
Aerospace Industry
Aerospace components are exposed to extreme temperatures and harsh environmental conditions, requiring precision welding for structural integrity. Four-axis positioners aid in fabricating aircraft frames, engine components, and landing gear, ensuring high-strength, defect-free welds.
Robotic Welding Systems
In automated welding systems, Four-axis positioners firmly hold workpieces and optimize their positioning, reducing the need for manual adjustments. This enhances repeatability, accuracy, and production speed, making them ideal for high-volume manufacturing operations.
Parameter of Four-Axis Positioner
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Parameter |
Positioner model |
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|
PS-AZ-SL-EL-PL-20 |
PS-AZ-SL-EL-PL-60 |
PS-AZ-SL-EL-PL-200 |
PS-AZ-SL-EL-PL-600 |
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Maximum vertical load, kg |
50 |
300 |
600 |
1000 |
|
|
Maximum stabilizing torque in elevation, Nm |
200 |
600 |
2000 |
6000 |
|
|
Nominal speed, rpm |
10 |
8 |
8 |
3 |
|
|
Travel range in azimuth, deg |
0-360 |
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Travel range in elevation, deg |
From -90 to 90 |
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Travel range in polarization, deg |
From -90 to 90 |
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Positioning inaccuracy, deg |
0.03-0.005 |
0.03-0.005 |
0.03-0.005 |
0.03-0.005 |
|
|
Angular backlash, min |
1 |
1 |
1 |
3 |
|
|
Maximum torque, kgm |
20 |
60 |
200 |
1000 |
|
|
Linear motion range, mm |
From 0 to 1000 |
From 0 to 1000 |
From 0 to 2000 |
From 0 to 2500 |
|
|
Driverinput power, kWt |
1.2 |
2 |
3.2 |
4 |
|
|
Measurements, diameter-height, mm |
300×300×400 |
400×400×500 |
450×600×900 |
600×700×700 |
|
Delivery
| Selling units | Single item |
| Single package size | 80X80X100 cm |
| Single gross weight | 300.000 kg |
Packaging & Shipping
