New Energy Battery Box Welding Line

 

The new energy battery box robot automated welding production line is a highly intelligent and automated welding solution specially designed for the production of new energy vehicle battery boxes. By integrating advanced robotic technology, laser welding and intelligent control systems, the new energy battery box welding line achieves efficient and precise welding of battery boxes, improving production efficiency and welding quality.

 

 

 

 

The drawing number and name of the workpiece to be welded is: 1110 box.

Specification range of workpiece to be welded: 630mm*1015mm*140mm.

Material and plate thickness: Q235, thickness 1-3mm.

The basic requirements for welds of the products to be welded are: full welding position and smooth transition; spot welding is stable; and meets the welding size requirements of the drawings.

Workpiece loading and unloading method: manual loading and unloading.

 

 

There should be no oil, rust, moisture, scale, etc. that would affect the welding quality within 10mm around the weld of the workpiece.

There should be no defects such as sags and burrs on the workpiece that would affect positioning.

After different workpieces are positioned on the fixture, the repeated positioning deviation of the weld seam position shall not exceed ±0.5mm.

The seam gap between workpieces shall not exceed 0.3mm.

 

 

1,Manually install the parts onto the robot welding workstation for clamping and welding.

 

2,Welding process: laser welding, protective gas: CO2;

 

3,On-site workshop environment information

 

3.1,Operating environment conditions:

Maximum temperature in the factory +45 °C

Minimum temperature in the factory -5°C

Humidity in the factory is ≤90%,no condensation

 

3.2,Common power parameters:

Three-phase five-wire system AC 380V士10% 50Hz士1Hz

Single-phase power AC 220V士10% 50Hz士1Hz

Compressed air pressure 0.4-0.6MPa

 

 

First and second sequence (resistance welding)

 

The third sequence (laser welding)

 

The fourth sequence (resistance welding)

 

 The fifth sequence (laser welding)

 

Summary:The new energy battery box welding line represents the latest development of welding technology in new energy vehicle manufacturing. By integrating high-performance robot systems and laser welding technology, efficient and precise welding of battery boxes is achieved, providing a more intelligent and efficient production solution for new energy vehicle manufacturing.

 

We cherish and thank you for any inquiries. We sincerely look forward to your inquiries, visits and inspections, and sincerely hope to become your long-term and reliable partner in China.

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