1. Technical Challenges:
Welding stress and deformation control.
Interpass temperature control: Cooling to a specific temperature is required before welding the next pass.
Complex path planning: The placement and overlap of each weld pass require precise calculation.
Slag removal issues: Some processes require interpass slag removal.
2. Robot Solution:
Offline programming and simulation: This is the core tool. We create 3D models of the workpiece, fixture, and robot on the computer. The software can automatically or assistedly generate the multi-pass, multi-layer welding path and perform collision checks, greatly saving on-site debugging time.
Intelligent Welding Machine and Process Library: Using a suitable welding machine, the built-in multi-layer, multi-pass welding program automatically adjusts the welding parameters for each layer (such as current reduction) to ensure a beautiful and high-performance capping layer.
Special Functions:
Oscillating Function: The robot covers a wider weld seam by lateral oscillation.
Coordinated Movement with Positioner: Ensures each weld seam is always in the optimal position.
Integrated Gun Cleaning Station and Wire Trimming Machine: Automatically cleans spatter from the welding gun nozzle and trims the welding wire during long welding processes, ensuring process stability.
Conclusion: Thick plate robotic welding is a high-tech endeavor. With our professional process knowledge and rich integration experience, we can deliver stable and reliable automated units for thick plate welding.
Let robots handle heavy-duty thick plate welding tasks, freeing up manpower and ensuring quality. Please contact our experts: Changzhou Anchuang Intelligent Equipment Co., Ltd.
Tel/WhatsApp/WeChat: +86 15151971897
Email: nicole@anchuangwelding.com
Website: www.anchuangwelding.com
