Oct 27, 2025 Leave a message

Thick Plate Welding: A Detailed Explanation of an Integrated Robotic Gas Shielded Welding Solution for Thick Plate Structural Components in Construction Machinery

Changzhou Anchuang Intelligent Equipment Co., Ltd. Solution:

    - Robot Brand: We prefer YASKAWA or FANUC robots. Their high rigidity and repeatability (within ±0.05mm) ensure long-term stable operation.

    - Welding Power Supply: Equipped with a digital welding machine and precise pulse waveform control, it delivers excellent welds with low spatter and high penetration depth.

    - Core Integration:

          Heavy-Duty L-Type Positioner: Enables precise workpiece rotation and positioning, ensuring that all weld seams are in the ideal "flat welding" position, ensuring high-quality finish.

          Multi-Layer, Multi-Pass Welding Software: For thick plate grooves, the robot automatically plans the path and parameters for each weld pass, avoiding incomplete fusion and overheating.

          Laser Seam Tracking: Real-time compensation for weld position changes caused by thermal deformation or alignment deviation ensures the welding gun is always centered.

 

Case Study:

The FANUC robotic welding station we provided to a well-known excavator manufacturer welded 40mm-thick high-strength steel beams and columns, increasing productivity by 2.5 times and boosting the first-pass pass rate from 88% to over 99.5%.

 

Please Contact Us:
If you are struggling with welding efficiency and quality for large structural components, Changzhou Anchuang Intelligent Equipment is your reliable partner.

Phone/WhatsApp/WeChat: +86 15151971897

Email: nicole@anchuangwelding.com

Official Website: www.anchuangwelding.com

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